RotorWay Exec 162F User Manual

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RotorWay International
Exec 162F Construction Manual
Section 8
Page 23
Rev. 2 6/04
Photo #64
Install the butterflies in the collector and file them
to fit if necessary.
Photo #65
Remove the shaft and measure 1-1/8" from the
bend. With a #53 drill bit (.0595 inch), drill a hole
parallel to the butterfly shaft. This hole is where
the control cable will be attached.
Photo #66
Before final installation, trim off any excess shaft
material. Cleco the butterflies in place. Remove one
cleco and install the pop rivet, then install the
second pop rivet.
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Summary of Contents

Page 1 - Exec 162F Construction Manual

RotorWay InternationalExec 162F Construction ManualSection 8Page 23Rev. 2 6/04Photo #64Install the butterflies in the collector and file themto fit i

Page 2

RotorWay InternationalExec 162F Construction ManualSection 8Page 32Rev. 2 6/04Photo #91Use 220 grit sandpaper to sand the plexiglass thatwill be bond

Page 3

RotorWay InternationalExec 162F Construction ManualSection 8Page 33Rev. 1 6/04Photo #94Mix some resin and catalyst and apply a coat onthe edge of the

Page 4

RotorWay InternationalExec 162F Construction ManualSection 8Page 34Rev. 1 6/04Photo #97View of the head of the pop rivet installed.Photo #98View of t

Page 5

RotorWay InternationalExec 162F Construction ManualSection 8Page 35Rev. 1 6/04Photo #100Use a pop rivet and a hammer to drive out the ballin the pop

Page 6

RotorWay InternationalExec 162F Construction ManualSection 8Page 36Rev. 1 6/04Photo #103Cut a piece of plexiglass and smooth the edges tofit against

Page 7

RotorWay InternationalExec 162F Construction ManualSection 8Page 37Rev. 1 6/04Photo #106Door hinges and latches as received from RotorWayInternation

Page 8

RotorWay InternationalExec 162F Construction ManualSection 8Page 38Rev. 1 6/04Photo #109Bend the door hinges where indicated on thetemplates.Photo #1

Page 9

RotorWay InternationalExec 162F Construction ManualSection 8Page 39Rev. 1 6/04Photo #112Install the pop rivets that hold the stall strip to thefront

Page 10

RotorWay InternationalExec 162F Construction ManualSection 8Page 40Rev. 1 6/04Photo #115Bolt the two parts of the hinge together. Install onebolt in

Page 11

RotorWay InternationalExec 162F Construction ManualSection 8Page 41Rev. 1 6/04Photo #118Place the cardboard around the door opening. Holdthe door in

Page 12

RotorWay InternationalExec 162F Construction ManualSection 8Page 24Rev. 2 5/05Photo #67Final installation of the butterflies on the shafts.Photo #68L

Page 13

RotorWay InternationalExec 162F Construction ManualSection 8Page 42Rev. 1 6/04FINAL BODY COMPLETIONAt this point in the construction, the body has be

Page 14

RotorWay InternationalExec 162F Construction ManualSection 8Page 43Rev. 1 6/04Photo #124In the lower front corners of the windscreen, cutpieces of fi

Page 15

RotorWay InternationalExec 162F Construction ManualSection 8Page 44Rev. 1 6/04Photo #127Place the strip of fiberglass cloth on a clean surfaceand sat

Page 16

RotorWay InternationalExec 162F Construction ManualSection 8Page 45Rev. 1 6/04Photo #130Sand and polish the seam on the top of theinstrument pod.Phot

Page 17

RotorWay InternationalExec 162F Construction ManualSection 8Page 25Rev. 1 6/04Photo #70A view of the fresh air scoop from the outside ofthe tub. Note

Page 18

RotorWay InternationalExec 162F Construction ManualSection 8Page 26Rev. 1 6/04Photo #73After the holes are drilled, use a cutting wheel onan air grin

Page 19

RotorWay InternationalExec 162F Construction ManualSection 8Page 27Rev. 1 6/04DOORSPhoto #76Use print E41-2000 and templates E41-1 andE41-2 when cons

Page 20

RotorWay InternationalExec 162F Construction ManualSection 8Page 28Rev. 1 6/04Photo #79Fit the door stiffener tight against the cardboard. Itmay be n

Page 21

RotorWay InternationalExec 162F Construction ManualSection 8Page 29Rev. 1 6/04Photo #82Drill a 1/8" hole through the plexiglass door andstiffene

Page 22

RotorWay InternationalExec 162F Construction ManualSection 8Page 30Rev. 1 6/04Photo #85The 1/8" holes drilled and cleco installed.Photo #86Using

Page 23

RotorWay InternationalExec 162F Construction ManualSection 8Page 31Rev. 1 6/04Photo #88Use a utility knife blade to cut the protective filmon the ple

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